Fiat Chrysler Shuts Down Pacifica Hybrid Production Amid Safety Recall: Report

Steph Willems
by Steph Willems

Despite being lauded for its high level of content, smooth ride, and all-electric range, Chrysler’s plug-in hybrid minivan has hit a large roadblock. After voluntarily recalling all Pacifica Hybrids due to a safety defect that could see the minivan go dark at inopportune times, it seems the assembly line has ground to a halt in Windsor, Ontario.

A recall earlier this month saw Fiat Chrysler Automobiles call back 1,368 vehicles in the U.S. and 309 in Canada following complaints of loss of propulsion. The issue reportedly stems from defective inverter diodes. While the wonky electrified powertrain hasn’t resulted in any crashes or injuries, electrified cars that suddenly stop sending current to the motor aren’t something customers or the automaker can tolerate.

It’s a serious stumble for FCA’s green halo car.

According to the The Wall Street Journal, FCA’s Windsor Assembly plant, which produces both the Pacifica and older Dodge Grand Caravan, has stopped producing the hybrid variant. The stoppage reportedly began several weeks ago. (FCA hasn’t made the shutdown public.)

As the automaker attempts to add some environmental sensitivity to its truck and SUV-heavy product lineup, it seems FCA’s greenest vehicles have become the most controversial. The company’s EcoDiesel fiasco has spurred a stop-sale order for uncertified 2017 Jeep and Ram models, condemnation from the Environmental Protection Agency, and a lawsuit from the U.S. Department of Justice. Now, America’s first hybrid minivan finds itself idled just it was beginning to find customers.

It’s a “black eye,” one dealer told the WSJ. Bill Bernard, general manager of an FCA dealership in Fredonia, N.Y., lamented, “Chrysler does a very poor job of launching new products.”

Sources familiar with the matter say FCA executives are confident Pacifica Hybrid production will start up in time to meet existing orders. For the sake of the brand, it had better. Minivans are no longer the sales powerhouse they were in the 1980s and 90s. And, with the Pacifica Hybrid being the priciest variant in the FCA minivan lineup — the Hybrid carries a U.S. MSRP of $41,995, or $13,000 more than a base Pacifica — the last thing the automaker needs is a model-tarnishing vehicle shortage.

[Image: Fiat Chrysler Automobiles]

Steph Willems
Steph Willems

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  • Kobo1d Kobo1d on Jun 27, 2017

    We just purchased a new minivan this weekend after our Mazda3 committed seppuku a week prior via head gasket failure. It was too small for our growing family, so we just moved up our already-planned minivan purchase a year or so. What we wanted to consider: Odyssey, Sedona, Pacifica, and Pacifica Hybrid. However there wasn't a single hybrid on the ground in Northern California and none of the dealers would say why or when they would get one. My wife liked the Pacifica best of the three, so we bought a new Pacifica LX for $25500 out-the-door. It's hard to know if we would have loved and purchased the much more expensive hybrid if Chrysler simply had one for sale.

  • Buickman I was called crazy after predicting the sale of GMAC.#canthurtme
  • 3-On-The-Tree Another observation during my time as a firefighter EMT was that seatbelts and helmets do save lives and reduce injury. And its always the other person getting hurt.
  • 3-On-The-Tree Jeff, Matt Posky, When my bike came out in 1999 it was the fastest production motorcycle in the world, 150 HP 197 top speed, 9.57 quarter mile Hayabusa peregrine falcon etc. This led to controversy and calls for high-speed motorcycles to be banned in order to avoid increasingly fast bikes from driving on public roads. This led to a mutual decision nicknamed the “ gentleman’s agreement” to limit bikes to 186mph, ending the production bike speed contest for all bikes 2000 and upward. Honestly once your over a buck 20 it’s all a blur. Most super cars can do over or close to 200mpg, I know at least on paper my 09 C6 corvette LS3 tops out at 190mph.
  • 3-On-The-Tree In my life before the military I was a firefighter EMT and for the majority of the car accidents that we responded to ALCOHOL and drugs was the main factor. All the suggested limitations from everyone above don’t matter if there is a drunken/high fool behind the wheel. Again personal responsibility.
  • Wjtinfwb NONE. Vehicle tech is not the issue. What is the issue is we give a drivers license to any moron who can fog a mirror. Then don't even enforce that requirement or the requirement to have auto insurance is you have a car. The only tech I could get behind is to override the lighting controls so that headlights and taillights automatically come on at dusk and in sync with wipers. I see way too many cars after dark without headlights, likely due to the automatic control being overridden and turned to "Off". The current trend of digital or electro-luminescent dashboards exacerbates this as the dash is illuminated, fooling a driver into thinking the headlights are on.
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